The pilot-scale multi-functional ultra-high temperature (UHT) sterilizer, with its easy operation and wide flow rate range, offers an excellent solution to meet various operational requirements. The control system is mainly based on manual operation to achieve maximum operational flexibility. The pilot-scale multi-functional UHT sterilizer is suitable for the dairy, beverage, liquid food, and functional industries, as well as for research purposes in universities and other educational institutions.
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Features:
• Capacity: 80 ~ 150 L/h.
• Three sterilization methods are configured: Tubular heat exchanger(or plate heat exchanger), infusion(steam infusion), injection(steam injection),with material AISI 316L.
• Maximum sterilization temperature:150℃.
• Through a multi-functional distribution plate, the different sterilization methods are selected by bridging, as well as the selection of deaeration and homogenization ,achieving quick and flexible switching between different processes.
• A double balance tank is configured, which can efficiently switch between product/product or product/water.
• Three independent hot water circulation systems supply water to the three heating sections. The temperature is automatically controlled by a PID controller.
• Three independent cooling systems use tower water and ice water respectively. The temperature is automatically controlled by a PID controller to cool the product to the process filling temperature.
• A twin screw pump is configured, which can meet both production and CIP cleaning, and is suitable for products with different properties.
• A deaerator is configured, which plays a role in product degassing in the process of tubular heat exchanger(plate heat exchanger).In the processes of infusion and injection, it removes the steam moisture injected during sterilization and also cools the product.
• A aseptic homogenizer is configured, with two-stage homogenization and a homogenization pressure of 400 bar. It can achieve upstream/downstream homogenization processes, and a sterile water unit is also configured.
• A holding tube insulation box is configured, which allows the selection of holding time according to different processes.
• Product discharge can be configured with a clean laminar flow bench for product filling, or a aseptic tank; or a Bag In Box.
• An touch screen is configured, manual operation ensures maximum flexibility. Process data (temperature, flow rate ,pressure)are automatically recorded in an advanced data logging system.